I-Multi-I-Cavity Vertical Insert Molding System (1 Isikhunta esiphezulu + 2 Isikhunta Esingezansi)|I-Precision Engineered for High-Volume Production
Lawula Okuphezulu-Ukuhlanganisa, Okuphezulu{1}}Ukubunjwa Kwevolumu Ephezulu Ngokusebenza kahle Okungenakuqhathaniswa Nokunemba
Njengochwepheshe baseShayina-umkhiqizi ofaka isikhunta kanye nesibunzi somjovo, siletha izixazululo ezihlanganiswe zibheke phezulu zezingxenye ezibunjiwe eziyinkimbinkimbi,{1}}ezinembe kakhulu{2}}ezibunjiwe. Umnikazi wethuI-Multi-I-Cavity Vertical Insert Molding System ene-One Top Mold kanye ne-Two Bottom Moldsyakhelwe ukukhulisa okukhiphayo, ukunciphisa izikhathi zokujikeleza, nokuqinisekisa ukufana okukhethekile kwezimboni ezifunayo.
Ukucaciswa Komkhiqizo Okubalulekile Namakhono
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Ipharamitha |
Ukucaciswa |
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Igama Lomkhiqizo |
I-Multi-Isistimu Yokufaka I-Cavity Vertical Molding (I-Mold E-1 ephezulu + 2 I-Molds Ephansi) |
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Izinto zokwakha |
Ipulasitiki yobunjiniyela: PA66 GF30, PA6 GF25, PA9T, LCP, ABS, PPS GF30, namanye amabanga aphezulu-etemp/chem{7}}amelana nawo. |
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Ukwakheka Kwesikhunta |
2-Plate noma 3-Plate Designs, Modular Construction, Hot Runner / Cold Runner Systems. |
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Uhlobo Lwesango |
I-submarine Gates, i-Cashew (Horn) Gates, i-Pin-I-Point Gates - Elungiselelwe ukukhishwa okuncane kanye nokususa okuzenzakalelayo. |
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Imishini Yokujova |
35 Machines: Fanuc (30T-300T), Haitian (300T),I-Nissei Vertical Presses (40T-80T – Ibalulekile Ngokusebenza Kwesikhunta Esiqondile). |
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Isikhunta Materials |
Premium Tool Steels: SKD61 (HRC 48-52), Viking, P20, SKH51 for cores/insert. |
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Amazinga Esikhunta |
I-Meusburger, i-Hasco, i-Misumi, i-DME - Iqinisekisa ukuhambisana komhlaba wonke kanye nokulungiswa okusheshayo. |
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I-Mold Life |
1,000,000 – 2,000,000 amashothi (Kugunyazwe ngokuqapha ukukhiqiza nokugcinwa kokuvimbela). |
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Izinhlelo zokusebenza |
I-Automotive Electronics (Izinzwa ze-EV, Izixhumi), Izingxenye ze-Aerospace, Izindlu Zedivayisi Yezokwelapha, Izilawuli Zezimboni, Izixhumi zikagesi ezinembile. |
Kungani Isistimu Yethu Yokubumba Yokufaka Okuqondile Iletha I-ROI Engenakunqotshwa
I-Radical Productivity Boost
Ukufaka Okulayishwayo Kanye Nokukhishwa Kwengxenye
Ngenkathi isikhunta esisodwa esingezansi sisesigabeni sokunyathelisa, ama-opharetha alayisha okufakwayo engxenyeni yesibili engezansi engaxhunyiwe ku-inthanethi. Lokhu kuqeda isikhathi sokungenzi lutho sokucindezela, ukusika izikhathi zomjikelezo ngokufika ku-30% uma kuqhathaniswa-nezinhlelo ezingezansi.
High Cavitation Ngempumelelo
Idizayini yethu ye-modular inika amandla izakhiwo ze-cavity ezilungile (isb, 8+8 noma 16+16) phakathi kwamafreyimu aqinile, ikhulisa okukhiphayo ngomjikelezo ngamunye ekucindezeleni kwakho okuqondile.
Iklanyelwe Ukunemba & Ukuba yinkimbinkimbi
I-Vertical Press Compatibility
Idizayinelwe ngokukhethekile imishini yakho eqondile, iqinisekisa ukuqondanisa okuphelele nokuphoqelela ukusatshalaliswa okubalulekile kokufakwayo okuthambile (amaphini, amatheminali, izinzwa).
Superior Faka Ukuzinza
Ukunemba{0}}izici zendawo ezitholakala ngomshini (kusuka ku-EDM/ngocingo{1}}ukusika) kanye namaphrofayela okubamba okulawulwayo avimbela ukunyakaza kokufaka phakathi{2}}nomjovo wesivinini esiphezulu (isb, i-LCP ku-300℃+).
Isango Nomsebenzi Wokugijima
Izinhlobo zamasango ezithuthukisiwe (umkhumbi-ngwenya, i-cashew, iphini-iphoyinti) kanye ne-Moldflow-amasistimu womgijimi aqinisekisiwe aqinisekisa ukugcwaliswa okunokulinganisela kanye nengcindezi encane ekufakweni okubucayi kwe-elekthronikhi.
Qeda-ukuthi-Uqede Ukwenza Ngokwezifiso Nosekelo Lobunjiniyela
Co-I-Design Partnership
Thumela ingxenye yakho ye-2D/3D bese ufaka imidwebo. Ithimba lethu le-DFM linikeza impendulo engenzeka ngaphakathiAmahora angu-48, ikheli:
● Faka okwenzekayo nokubamba (iseluleko se-automation).
● Ukukhetha okubalulekile (isb., i-PPS GF30 yezinga lokushisa eliphansi ngokuqhathaniswa ne-LCP yokuhambelana kwe-SMT).
● Isakhiwo sesikhunta esifanele (2-plate vs. 3-plate, isidingo somgijimi oshisayo).
● Isu lokubekezelela okubalulekile (±0.02mm kuyafezeka).
Ukulingisa Inqubo Ethuthukisiwe
Ukuhlaziywa kokugeleza kwesikhunta kubikezela futhi kuxazulule izinkinga ezingase zibe khona ngaphambi kokusika insimbi: imigqa yokushisela, izicupho zomoya, izimpawu zokucwila, ukushear{0}}ukucekelwa phansi kwempahla okudalwe.
Ukwenziwa Kwangaphakathi-Okugcwele Kwasendlini
● I-Mold Design (3D/2D):Ukusebenzisa izindinganiso ze-Meusburger / Hasco / DME.
● Precision Machining:I-Sodick / Makino EDM, Sodick / Seibu Wire-EDM, Yutong ukugaya, ukugaya iphrofayela.
● I-QC eqinile:Okokuqala-Ukuhlolwa kwe-Athikili (FAI) nge-Hexagon CMM, i-Nikon Projectors, i-Altimeters, ne-2D Vision Systems (Mitutoyo/Wanhao).
● Ukuqinisekisa Nokukhiqiza:Ukuzama kwethuluzi kuvuliwewethuImishini ye-Nissei/Fanuc, imibhalo ye-PPAP, irempu{0}}efika ekukhiqizweni kwevolumu endaweni yethu ye-35-press.
Isibonisi Segumbi Lamathuluzi Athuthukile
Ukulawulwa Kwekhwalithi Okuqinile: Kushunyekwa Kuzo Zonke Izigaba
Ukuqinisekiswa Kwedizayini:Umbiko we-DFM uhlanganisa imiphumela ye-Moldflow kanye nama-callouts e-GD&T avela kumodeli yakho ye-3D.
Ukwenza Amathuluzi Okunembayo:
● Ukubekezelelana komshini womgodi/umgodi:±0.002mm(Ikhono le-Sodick AQ360LS Wire{1}}EDM).
● Ukuqondanisa kwesisekelo sesikhunta: Kuqinisekisiwe ngokugaya kwe-CNC nokuqinisekiswa kwe-CMM.
● Ukuqedwa kobuso: Kwenziwe ngokwezifiso ngokwemfuneko ngayinye (SPI A1-D3).
Ukuhlolwa Kwe-athikili Yokuqala (FAI):
● Umbiko ogcwele we-GD&T:Idatha yokuhlola ye-FAI Dimension egcwele iqhathaniswa nemodeli ye-CAD.
● Ukuhlolwa Kwesici Esibalulekile:Amaphrojektha e-Nikon namasistimu okubona okufaka ukunemba kwesikhundla (±0.01mm okujwayelekile).
● Ukuqinisekiswa Kwempahla:inkatho ye-resin elandelekayo; izitifiketi ze-UL/TUV ozikhethela zona.
Ukulawulwa Kwenqubo Ekukhiqizeni:
● Ukuqapha okuzenzakalelayo kwe-SPC kwamapharamitha angukhiye (ingcindezi yomjovo, izinga lokushisa, isikhathi somjikelezo).
● Ukuhlola okuvamile okungahleliwe kusetshenziswa izivivinyo ezisebenzayo.
● Amalogi okulungisa isikhunta alandelelwa ngokubalwa kwesibhamu (ukugcinwa kokuvikela ngokudubula okungu-500k/1M/1.5M).
Isibonisi Sendawo Yokukhiqiza
Inzuzo Yakho Yase-China: Isivinini, Inani, Ukwethembeka
Intengo Eqondile Yomthombo
Susa izimpawu zabadayisi. Amathuluzi okuncintisana nengxenye yamanani.
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Izikhathi Zokuhola Ezisheshisiwe
● Isikhunta se-Prototype:15-2Izinsuku ezi-5
● Isikhunta Sokukhiqiza (1M Shots):25-35Izinsuku
*(Isibonelo: 16+16 I-Cavity EV Connector Mold FOT NGEZINSUKU EZINGU-30)
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Ithimba Lonjiniyela Elizinikezele
Indawo eyodwa yokuxhumana.Isikhathi sokuphendula samahora angama-24ngemibuzo yezobuchwepheshe.
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Scalable Production
35 imishini yokunyathelisa (Fanuc, Haitian, Nissei) ngaphansi kophahla olulodwa - inguquko engenamthungo ukusuka ekuhlolweni kwamathuluzi ukuya kuma-oda wengxenye engu-1M+.
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Usekelo Lokuthobelana Lomhlaba Wonke
Umuzwa wezimoto (IATF 16949 okushiwo), ezokwelashwa, kanye namazinga wenqubo we-aerospace.
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Ulungele Ukulungiselela Iphrojekthi Yakho Yokubumba Yokufaka?
Yeka ukuyekethisa ngesivinini, izindleko, noma ikhwalithi.Sebenzisa ubuchwepheshe bethu njengochwepheshe bokubumba obuhlanganisiwe buqonde phezulu.
Thumela imidwebo yakho ye-2D/3D namuhla ukuze uthole ukuhlaziywa kwe-DFM YAMAHHALA kanye nekhwothi yephrojekthi. Izwa inzuzo ye-"One Top, Two Bottom"!
➔ Xhumana nathi Manje:[ricky.he@pti-tool.com]
➔ Vakashela Isikhungo Sethu (Okungokoqobo/Okungokoqobo):[www.pti{1}}ithuluzi.com]
Amashadi ashisayo: multi-i-cavity vertical insert molding, i-China multi-abakhiqizi bokubumba imbobo eqondile, abahlinzeki, imboni
